LimeLite Australia
The Centre for Design Innovation worked with LimeLite Australia to create an innovative 3D printed product range that is setting a new benchmark for the lighting industry.
Led by Professor Blair Kuys, the Centre for Design Innovation (CDI) and lighting manufacturer LimeLite applied efficient 3D printing technology to develop the OnTrack range: a suite of export ready, energy efficient lighting products with advanced control electronics.
This project was funded by LimeLite and the federal Government’s Innovations Connections program and included over 11 months of market research by CDI as well as 3D printing and material trials at Swinburne.
An opportunity to innovate in the lighting industry
LimeLite Sales and Marketing Pty Ltd are a commercial lighting manufacturer based in Victoria, Australia.
When LimeLite first approached CDI, they wanted to innovate their product range but were unsure of how. The business had been primarily focused on importing components for commercial lighting and had rarely engaged with design before.
LimeLite visited Swinburne University and met with the CDI product development research team and Professor Blair Kuys, who walked them through the costs of introducing a new product using injection moulded plastic parts.
The team then decided that the project would pivot toward a faster, more agile and cost-efficient method: 3D printing.
This approach would be an unprecedented initiative both in the lighting industry and large-scale commercial product development.
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“Without the Swinburne team this range simply wouldn’t have occurred. We are very excited about the OnTrack range and its great export potential.”
Paul Hearne , LimeLite CEO
The outcome: game-changing 3D printed lighting products
The resulting products were five 3D energy efficient printed lights that consisted of complex geometries impossible to manufacture any other way.
LimeLite CEO Paul Hearne was greatly thankful for the product range and development process. “Without the Swinburne team this range simply wouldn’t have occurred. We are very excited about the OnTrack range and its great export potential,” says Paul.
To get the products to market, LimeLite invested in a new state-of-the-art production line in their Melbourne factory, which included 30 high-end printers.
These lights, and their mode of production, enabled LimeLite to penetrate a new area of the market not yet seen within the lighting industry.
“The most exciting part of this project was creating truly unique designs without the manufacturing constraints of plastic injection moulded parts. 3D printing allows complex geometries to be created unlike injection moulding. Using 3D printers also avoids massive investment in retooling, and low risk of an expensive, unpopular design languishing on the shelf. If no one orders it, it simply doesn’t get printed,” explains Professor Kuys.
The OnTrack range has effectively transformed LimeLite, a local lighting company, into a major force within the Australian market.
Project timeframe
October 2017 – September 2018
Research team
Professor Blair Kuys, Director
Mr Nathan Loutit
Mr Nicholas Chia
Mr Andrew Weeks
Mr Ali Bahrman
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We always welcome new partners. If you are interested in transforming ideas into commercially competitive outcomes, need the support of our research or have any other queries, contact us on +61 3 9214 6072 or email cdiadmin@swinburne.edu.au.